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Aerospace & Defence

Aerospace & Defence

Engineering the Future of Aviation, Together with MetricsNumero

The Aerospace & Defence sector demands a rare blend of systems precision, software reliability, mechanical integrity, and unwavering compliance. At MetricsNumero, we serve as a trusted engineering and digital technology partner to global OEMs, Airlines, Airports, and MROs — enabling next-generation aircraft systems, intelligent operations, and digitally enhanced passenger journeys.

Our strength lies in end-to-end co-engineering across the aerospace lifecycle: from conceptual design and system definition to embedded software, AI-led analytics, and post-certification support. Whether you're bringing a new platform to market, modernizing ground operations, or optimizing in-flight systems, we deliver a multidisciplinary approach underpinned by global standards such as DO-178C, ARP4754A, and AS9100D.

We specialize in integrating embedded intelligence, engineering analytics, and regulatory-driven frameworks into certifiable products, enhancing both airworthiness and business outcomes.

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Solutions for Aircraft OEMs and Tier-1s

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System Engineering & Product Lifecycle Management

OEMs and Tier-1s require a methodical approach to systems engineering to manage complexity, reduce time-to-certification, and meet functional and safety requirements. We deliver:

End-to-end MBSE services using SysML, Cameo Systems Modeler, and Enterprise Architect for digital continuity.

System architecture definition across ATA chapters, integrating electrical, avionics, and mechanical domains.

Requirement authoring and decomposition for airborne systems, integrated into IBM DOORS and Jama.

Validation & Verification planning, supporting the full V-model from ARP4754A and ARP4761.

System safety assessments, including FHA, PSSA, SSA, and DAL analysis aligned with RTCA/DO-178C and DO-254.

We also provide PLM integration services — ensuring smooth interoperability across design, simulation, and manufacturing data using platforms such as Teamcenter, Windchill, and 3DEXPERIENCE.

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Mechanical Design & Structural Analysis

We support aircraft-level and LRU-level design through a blend of digital modeling, structural simulation, and compliance verification.

3D modeling and detailing using CATIA V5, SolidWorks, and Siemens NX for aerostructures, racks, and interiors.

FEA simulations to evaluate fatigue, modal, buckling, and crash scenarios using ANSYS, Abaqus, and NASTRAN.

Thermal and vibration analysis, with root cause diagnosis of EMI/EMC, heat dissipation, and component failure.

Design for Manufacturing (DFM) and Assembly (DFA) inputs to ensure production readiness.

Materials expertise including composite structures, lightweight alloys, and flame-retardant cabin interiors.

Certification support documentation for CS-25, FAR 25, and DO-160G, including substantiation reports and test plans.

Our design services also cover stowage bins, PSU panels, cockpit enclosures, avionics bays, wiring trays, and system integration mounts.

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Software Engineering & Embedded Systems

We engineer certifiable software solutions for avionics, cabin systems, aircraft subsystems, and ground support platforms, guided by RTCA, FAA, and EASA standards.

DO-178C-compliant software development with lifecycle coverage: planning, requirements, design, coding, integration, testing, and certification artifacts.

Board Support Packages (BSPs) for common aerospace microcontrollers (e.g., PowerPC, ARM Cortex, TI C2000).

Device driver development for sensors, displays, power units, and communication interfaces.

CMS and IFE application development, including media handling, seat-to-seat networking, cabin lighting, and user interaction layers.

Real-time operating systems (RTOS) such as VxWorks, Integrity, FreeRTOS, and Bare Metal, with multi-core task management.

We have proven success supporting certification audits across SOI-1 to SOI-4 phases, preparing test procedures, trace matrices, and code coverage reports.

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Avionics Systems Development

Our avionics engineering team supports OEMs and Tier-1s in the design, validation, and integration of software and hardware platforms across communication, navigation, and surveillance systems.

Integrated Modular Avionics (IMA) development with ARINC 653 partitions.

High-integrity hardware/software integration using MIL-STD-1553B, AFDX, and CAN protocols.

Verification at hardware-in-the-loop (HIL) level, with model-in-the-loop (MIL) and software-in-the-loop (SIL) test automation.

Custom test benches for environmental, functional, and stress testing.

Sensor fusion and display logic for pilot interfaces, weather radar, and terrain avoidance systems.

Our DO-254 experience spans FPGA/ASIC design and verification, level A/B/C designs, and tool qualification under DO-330 where required.

Solutions for Airlines

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Digital Platforms for Passenger Experience

In the fast-paced world of airlines, passengers demand personalized, fast, and seamless experiences. MetricsNumero enables airlines to digitize and personalize the passenger journey, improving engagement and operational efficiency:

Mobile and web-based platforms for booking, check-in, meal selection, IFE control, and seat upgrades, integrated with advanced customer profiles.

Voice-enabled travel assistants powered by Generative AI (GenAI) and Natural Language Processing (NLP), supporting multilingual passenger interactions.

Passenger Experience Management (PXM) leveraging AI-driven segmentation, personalized offers, and post-flight feedback loops to maximize customer satisfaction and loyalty.

Dynamic reallocation and ancillary optimization engines to support automatic upgrades, cancellations, no-shows, and revenue management strategies.

Multimodal platforms providing in-airport navigation, interactive seat selection, and real-time boarding alerts.

Our solutions help airlines enhance the customer journey, increase engagement, and optimize operational efficiency.

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Fleet and Operations Optimization

Maximizing fleet performance and operational productivity is vital for airlines. Our suite of solutions drives efficiencies in flight operations, crew management, and maintenance:

Flight data analytics that help airlines optimize routes, reduce fuel consumption, improve turnaround times, and boost on-time performance.

Predictive analytics for crew rostering, using machine learning to optimize scheduling, reduce fatigue, and ensure compliance with working hour regulations.

Integrated Operations Control Centers (OCC) visualizing fleet health, load factors, and disruptions, integrating AI for automated decision-making.

EFB and ETL system integration for secure backend management and data exchange across the entire flight and crew operations ecosystem.

Our solutions enable airlines to operate smarter, delivering greater performance and reducing operational costs.

Solutions for Airports

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Smart Airport Solutions

Airports are increasingly looking for smart, efficient ways to manage passenger flow and operations. MetricsNumero integrates advanced technologies to streamline these complex environments:

Real-time passenger flow analytics powered by AI and computer vision, allowing airports to optimize space, reduce congestion, and improve the overall experience.

Slot coordination systems designed to comply with IATA’s SSIM (Standard Schedules Information Manual) and the A-CDM (Airport Collaborative Decision Making) standards for efficient use of runways and gates.

Baggage handling and tracking platforms, integrated with RFID, QR codes, and Baggage Reconciliation Systems (BRS) to ensure smooth, real-time tracking from check-in to arrival.

Airport Operations Control (AOC) dashboards for visualizing real-time data across airport resources, including ground handling, passenger services, and flight status updates.

Integrated biometrics systems offering secure, frictionless check-in, boarding, and identity verification.

Our solutions enable airports to improve operational efficiency and elevate the passenger experience.

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Security & Automation

Ensuring security while maintaining operational efficiency is a top priority for airports. Our solutions use advanced technologies to secure and automate processes:

Biometric screening for faster, more secure check-ins using facial recognition and fingerprinting systems that integrate with existing airport infrastructure.

Access control systems with enhanced security protocols for managing access to restricted areas, connected with real-time surveillance and threat detection tools.

Smart surveillance systems leveraging AI for real-time intrusion detection, heat mapping, and situational awareness, reducing the risk of security breaches.

Our systems deliver cutting-edge security and automation to help airports stay ahead of evolving threats.

Solutions for MROs

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Engineering & Maintenance Intelligence

MROs are under pressure to increase efficiency and reduce downtime. MetricsNumero brings the latest in engineering intelligence to enhance your maintenance processes:

Digital twin technologies for engines, APUs, and critical systems, tracking every parameter in real time, from wear-and-tear to performance metrics.

Predictive maintenance models using sensor data, historical fault logs, and shop visit data to predict failures before they occur and optimize part replacement strategies.

Automated work instruction generation, converting PDF and paper-based documents into interactive, 3D visual formats, improving the accuracy and speed of maintenance tasks.

Maintenance software solutions including CAMO and Line Maintenance tools, integrated with scheduling, parts ordering, and compliance tracking.

Our predictive and data-driven MRO solutions ensure fleet readiness and lower operational costs.

Cabin & System Retrofit Programs

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With aircraft evolving and technologies advancing, cabin and systems upgrades are critical. MetricsNumero offers services to help MROs meet the challenge of retrofitting older aircraft to modern standards:

IFE and CMS system upgrades, including hardware and software redesigns, making the transition to next-gen technologies seamless.

Certification support for modified equipment, including compliance with regulatory standards such as FAR 25 and CS-25.

Obsolescence management to handle outdated components, ensuring systems are up-to-date and compliant with current safety standards.

Our expertise helps MROs modernize aircraft fleets quickly and cost-effectively, extending their operational lifespan.

Cross-Functional Accelerators

Our Delivery Model

We support diverse engagement models tailored to your needs:

Full-project outsourcing with delivery responsibility.

Dedicated Engineering PODs integrated into your team.

Agile-based sprint models for iterative development.

Managed services for long-term platform support and enhancements.

Our Track Record

Delivered DO-178C-compliant GUI solutions for cabin and cockpit systems.

Developed predictive maintenance systems for regional and wide-body aircraft.

Supported IFE systems integration and certification for top-tier airline brands.

Collaborated with OEMs and MROs on stress analysis and system qualification.

Enabled smart airport transformation with AI-based slot coordination and passenger flow systems.

Why MetricsNumero

From fleet to terminal, AI insights fuel your strategy.

Use data science to fine-tune cost and performance

Support from R&D to sustainment

Ready for safety-critical compliance from day one

Engineers with 15+ years in global aviation programs

Built around your specific operating environment

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Begin Your Optimization Journey

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